Back to the line

Placement

PP-1 pick and place Step 3 of 5

The placer puts dozens of parts from dozens of reels on every board. The station records which program ran and which reel lot went into which position.

Where the data comes from

Reels and feeders
Each reel lot is tied to its slot and to the parts placed from it.
Placement head
Parts placed and pick rejects, per board.
Operator screen
Shows the running program and the reel lots in use.

What we record at PP-1

Example values from the demo board KRZ-0917-00042. The source says where each fact comes from: the machine itself, a scan, an operator or the MES.

Setup
Fact Example Source
Placement program KRZ-CTRL-01 C Machine
Program check Matches the work order MES
Materials
Fact Example Source
Reel lots on the board 12 MES
Reel for U3 R-44871 MES
Batch and date code From the setup data Machine
Process
Fact Example Source
Parts placed 34 Machine
Pick rejects 0 Machine
Placement time 28 s Machine

Checks at this station

Rules the station applies before a board moves on. Which ones run on your line is agreed with production and quality.

The right program
The program the placer reports is compared with the work order; a mismatch can stop the line.
Rejects by slot
Pick rejects are counted per feeder slot, so a failing feeder shows up before it costs a shift.

In the manufacturing record

This is the line the station adds to the record of the board, the same record that follows it through the whole line.

See it on the line

Manufacturing record

KRZ-CTRL-01 demo board

PlacementPP-1 34 parts placed 12 reel lots Program verified

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